99.99% High Purity Ni Cu Al Metal Copper Aluminum Nickel Foam for Battery Cathode Substrate

Foamed aluminum is made of metal aluminum or aluminum alloy after adding additives during reprocessing, and then undergoes a foaming process, and has the characteristics of both metal and air bubbles. Metal aluminum or aluminum alloy is put into the foaming box when it is molten, and gas is injected to form bubble cavities. After the liquid metal solidifies, a new material—aluminum foam.

Products Details

It has low density, high impact absorption ability, high temperature resistance, strong fire resistance, corrosion resistance, sound insulation and noise reduction, low thermal conductivity, high electromagnetic shielding, strong weather resistance, filtering ability, easy processing, easy installation, and high forming accuracy , Can carry out surface coating.Step 1. Melting: heat up pure aluminum to melt it into liquid state; Step 2. Viscosity increase: add the adhesive and stir continuously to increase the viscosity of the melt; Step 3: Stir: add foaming agent and stir to make it uniform; Step 4. Heat preservation: When the foaming agent is mixed evenly, put forward the stirring rod to keep warm for a period of time so that the gas stays in the melt to form uniform bubbles; Step 5: Cool down foamed aluminum and solidify it.Our company Principle is  " Quality first, Customer first". CHANGZHOU DLX ALLOY CO, LTD was established in 2002 and has got Iso9001 International Quality Management System Certificate and SGS Certificate. Our factory is professional in researching and producing special alloy material. From melting, drawing, heat treatment, finishing and testing .We offer nickel-based, copper-based, and iron-based alloys, including super alloy, welding materials, anti-corrosion alloy, precision alloy, FeCrAl alloy, NiCr alloy, CuNi alloy, thermocouple and Foam Metal etc, in the form of wire, strip, ribbon, bar, tube, plate1, We're able to design and develop the product what our customers require and meet their requirements through providing the appropriate engineering drawings or samples. 2, We can provide the products within a week after payment. 3, Wecan provide sample of the products customer need. 4, We always insist on "Quality first, Customer first" as our business philosophy.Question1: Are you a trading company or manufacturer? Answer: We're manufacturer. Question2:  Could you help to design the product? Answer:  Yes, we have excellent R&D team, OEM/ODM orders are all welcome.   Question3: Could you supply samples? Answer: Yes, wecould supply samples according to your requirement. Question4: could we visit your factory? Answer: Sure, factory visit is warmly welcome.
Aperture 0.3mm-7mm(can customized)
Porosity 63%-90%
The MAX Sound Absorption Coefficient ≥0.8
Bulk density 0.27-1.08 g/cm3
size Customized
 1. Ultra-light characteristics, the foam density is 0.2~0.4g/cm3, about 1/10 of the density of aluminum, 1/20 of the density of titanium, 1/30 of the density of steel, 1/30 of the density of steel, and 1/30 of the density of wood 1/3. 2. Sound-absorbing performance. Aluminum foam can absorb sound energy through the vibration of the air hole wall to eliminate sound. 3. Heat resistance. Generally, the melting temperature of aluminum alloy is about 560-700°C. Even if the single foam aluminum is heated to 1400°C, it will not dissolve, and it will not release harmful gas at high temperature. 4. Electromagnetic wave shielding performance. Aluminum foam has good shielding effect on high-frequency electromagnetic waves, which can reduce electromagnetic interference by more than 80%. 5.Plasticity, which can be divided into three specifications: large aperture, medium aperture, and small aperture. Each specification is divided into single-sided opening, double-sided opening, and natural casting state (double-sided closed), diversified specifications It can provide designers with more space to play in diversified designs.

Ultra-light/low Weight

Pore diameter

Main 5 – 10 mm

Density

0.25g/cm 3 – 0.85g/cm 3

Porosity

68% ~91%

Thickness

6 -300 mm

Size availability

500*500mm, 600*600mm, 1000*500mm, 1200*600mm. Biggest size is 2400*800mm

Shape

mainly, panel; customize special shape acceptable

Weather Resistance

Corrosion resistance

Excellent

Moisture absorption

0.00%

Heat / non combustion property

A1 grade

Thermal conductivity

0.25 ~ 0.62W/M.K

thermal expansivity

19.34*10 -6/ °C

Green Environmental Protection

Non toxicity,100% recyclable,Easy to process and installation

Excellent Hiding Property

After surface spray absorbing material treatment

Excellent Acoustic Performance

Sound insulation (20mm Thickness)

20 ~40 db

Sound absorption (1000Hz -2000Hz)

40% ~ 80%

Electromagnetic Shielding

Excenllent

 

Density

Compressive

Bending

Energy

(g/cm3)

Strength

Strength

Absorption

 

(Mpa)

(Mpa)

(KJ/M3)

0.25~0.30

3.0~4.0

3.0~5.0

1000~2000

0.30~0.40

4.0~7.0

5.0~9.0

2000~3000

0.40~0.50

7.0~11.5

9.0~13.5

3000~5000

0.50~0.60

11.5~15.0

13.5~18.5

5000~7000

0.60~0.70

15.0~19.0

18.5~22.0

7000~9000

0.70~0.80

19.0~21.5

22.0~25.0

9000~12000

0.80~0.85

21.5~32.0

25.0~36.0

12000~15000

 Aluminum foam, also known as foamed aluminum, is used in a wide array of applications and industries. Looking closer, it is easy to find that aluminum foam is the characteristic of metal + bubbles, which is very obvious. Therefore, it also has the advantages of very superior metal materials, and because of the air bubbles, it will have the characteristics of ultra-light, sound absorption, heat resistance, and electromagnetic wave shielding.Sound-absorbing and sound-insulating materials: Aluminum foam can be used for urban light rail, elevated highways, underground tunnels, noise control of mechanical equipment, and improvement of acoustic rooms, multi-functional halls and other indoor sound effects. Sound-absorbing foamed aluminum is pasted on concrete or steel structures, and erected on both sides of viaducts and light rails as large sound-absorbing walls, which can reduce urban traffic noise. Sound-insulating aluminum foam can be used for noise isolation in factory computer rooms, machinery and equipment, and outdoor construction sites, solving many limitations of widely used sound-absorbing materials such as glass wool and asbestos 1. Rail transit industry. Such as heat insulation and sound insulation, energy absorption and fire prevention, and anti-virus components in carriages and containers. 2. Environmental protection fields in urban construction, such as: soundproof screens; 3. Automobile manufacturing. Such as: bumpers and mufflers. 4. Energy-saving buildings. Such as: thermal insulation walls and fire insulation doors, energy-saving mobile houses. 5. Military industry, sound-absorbing and anti-magnetic components, such as: sandwich panels for tanks and submarine shells. 6. The heat and sound insulation, shockproof and energy absorbing elements of other machinery manufacturing, aviation industry and other products can be made of foamed aluminum materials.

Contact us

Please feel free to give your inquiry in the form below We will reply you in 24 hours